Tse-40 Plastic PE Color Masterbatch Twin Screw Extrusion

Model NO.: TSE-40
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Non-Computerized
Model: Tse-40
Diameter: 41
Motor Power: 30kw
L/D: 44-48
Screw Rotary: 500rpm-600rpm
Capacity: 80-120kg/H
Color: Customized
Trademark: Nanjing Haisi
Transport Package: Wooden Case or Pallet
Specification: 2900*690*2000
Origin: Nanjing
HS Code: 84772010
Model NO.: TSE-40
Engagement System: Intermeshing
Screw Channel Structure: Deep Screw
Exhaust: Exhaust
Automation: Automatic
Computerized: Non-Computerized
Model: Tse-40
Diameter: 41
Motor Power: 30kw
L/D: 44-48
Screw Rotary: 500rpm-600rpm
Capacity: 80-120kg/H
Color: Customized
Trademark: Nanjing Haisi
Transport Package: Wooden Case or Pallet
Specification: 2900*690*2000
Origin: Nanjing
HS Code: 84772010
TSE-40 plastic PE color masterbatch twin screw extrusion

Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material.
It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color masterbatch
Generally, we use the special type of extruder to produce this kind of color master batch: TSE Twin Screw Extruder. TSE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and water strand pelletizing system, etc.
Specification:

1.    TSE Series Compounding and Granulating line for Color Master Batch
Process Color master batch 
Application Color Master batch: pigment +additives+ PE/PP/PVC/PET  carrier
Output 80-120kg/h, depending on the condition of raw
Material,  formulation and processing, etc.


2.    Main machines included in production line
NO. Name
1 High Speed Mixer
2 Screw Loader
3 Main feeder
4 Twin Screw Extruder
5 Electric Control System(cabinet)
6 Strands Pelletizing System/ Under-water Pelletizing System
7 Vibrating screen
8 Product hopper


Introduction of parts of TSE Twin Screw Extruder

TSE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, TSE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
General process:
1.    For strands pelletizing system: high speed mixer, screw loader, main feeder, twin screw extruder, water channel, air knife, pelletizer, product hopper
2.    For loss-in-weight balance underwater pelletizing system: loss-in-weight balance, raw material hopper, compounding head, main extruder, star-up valve, screen charger, under-water pelletizer, centrifugal hydro-extractor, vibrating screen, product hopper 

Main technical specification
Model Diameter L/D Rotary Power Torque Capacity
TSE-40B 41mm 32-64 600 30 239 90-150kg/h
TSE-50B 50.5mm 32-64 600 55 430 135-250kg/h
TSE-65B 62.4mm 32-64 600 90 716 300-450kg/h
TSE-75B 71mm 32-64 600 132 1050 450-600kg/h
TSE-95B 93mm 32-64 600 250-315 2506 800-1200kg/h

Advantages of color master batch:
1. High concentration of pigment 
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
 
Advantages of the production line
1.    It can produce high-quality, high-quantity filler master batch
2.    It works with high efficiency
3.    It's computerized with high automation
In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time.



  TSE-40 plastic PE color masterbatch twin screw extrusion

Product description:
Definition of color master batch:
By the high proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing effect and good compatibility with being shaded material.
It can be explained like: PP/PE/PET/PVC carrier + pigment + additives = color masterbatch
Generally, we use the special type of extruder to produce this kind of color master batch: TSE Twin Screw Extruder. TSE Series Co-rotating Parallel Twin Screw Extruder consists of motor drive, torque distribution gearbox, processing section, temperature controlling units, die section and water strand pelletizing system, etc.
Specification:

1.    TSE Series Compounding and Granulating line for Color Master Batch
Process Color master batch 
Application Color Master batch: pigment +additives+ PE/PP/PVC/PET  carrier
Output 80-120kg/h, depending on the condition of raw
Material,  formulation and processing, etc.


2.    Main machines included in production line
NO. Name
1 High Speed Mixer
2 Screw Loader
3 Main feeder
4 Twin Screw Extruder
5 Electric Control System(cabinet)
6 Strands Pelletizing System/ Under-water Pelletizing System
7 Vibrating screen
8 Product hopper


Introduction of parts of TSE Twin Screw Extruder

TSE Twin Screw Extruder adopts modular design principle, component standardization manufacturing, which can present stable and reliable performance. Thanks to the modular principle, TSE extruders can provide highly customizable solutions according to customers' process and special requirements. Based on different output torque grade, ATE series extruders have basic type and efficiency type.
Process section includes barrels, screw shafts, screw elements, individual temperature heating and cooling unit. Barrels and screw elements are designed in block principle.
Block structure allows the screw elements combine and sequence optimized to realize the process:
Conveying-Plasticization- Compounding & Dispersion- Homogenization- Degassing- Pressure building
Also Block structure allows the barrels adjust freely to the fit the process requirement.
Based on different process position, ATE extruders have different barrels type: feeding barrel, side feeding barrel, close barrel, open on top barrel, vacuum vent barrel, etc. According to the different jobs' requirement, barrels' materials can be nitride steel or bimetallic steel.
Multiple cutting systems can be combined with ATE Twin Screw Extruder, such as strands pelletizing, hot-face cutting and under-water pelletizing, etc.
Both Instrument control and PLC control are available to apply in the ATE electrical controlling system. All the key electrical parts adopt European brands to guarantee the controlling system with significant and stable performance.
 
General process:
1.    For strands pelletizing system: high speed mixer, screw loader, main feeder, twin screw extruder, water channel, air knife, pelletizer, product hopper
2.    For loss-in-weight balance underwater pelletizing system: loss-in-weight balance, raw material hopper, compounding head, main extruder, star-up valve, screen charger, under-water pelletizer, centrifugal hydro-extractor, vibrating screen, product hopper 

Main technical specification
Model Diameter L/D Rotary Power Torque Capacity
TSE-40B 41mm 32-64 600 30 239 90-150kg/h
TSE-50B 50.5mm 32-64 600 55 430 135-250kg/h
TSE-65B 62.4mm 32-64 600 90 716 300-450kg/h
TSE-75B 71mm 32-64 600 132 1050 450-600kg/h
TSE-95B 93mm 32-64 600 250-315 2506 800-1200kg/h

Advantages of color master batch:
1. High concentration of pigment 
2. Excellent dispersion, good heat-resistant, high color fastness, stable performance and shows bright color
3. Non-toxic, environmental-friendly
4. Compatible with various material PE/PP/PS/ABS/HIPS/PVC/TPR etc.
5. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial application: office automation, household appliances, film and packing material, textile, sheet, pipe, medical appliances, toys and so on.
 
Advantages of the production line
1.    It can produce high-quality, high-quantity filler master batch
2.    It works with high efficiency
3.    It's computerized with high automation
In addition: We provide the machine of good quality (Strict quality control, good reputation in the market) and the good service, we deliver the products on time.



 

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