New material industry has become a breakthrough in Jiangsu's economic transformation and upgrading

Drying equipment

In the next few years, the Jiangsu petrochemical industry will use the existing 70 chemical industrial parks and agglomerations as carriers to actively deploy new material industries, accelerate the upgrading of industrial structures, and extend industrial technologies to high-end areas. At present, the rapid development of new materials industry has become a breakthrough in Jiangsu's economic transformation and upgrading. Jiangsu is a gathering place for China's petrochemical industry. However, the province has a large population density, limited environmental capacity, and high external dependence on energy resources. The province's turnaround task is very onerous and urgent. Under the background of the unfavorable international economic environment and increasing downward pressure on the domestic economy, the development of emerging industries around traditional industries has become an effective way for the province to achieve strategic breakthroughs.

As the main carrier for cultivating new economic growth points and enhancing comprehensive strength, Jiangsu Province has built a new material industrial corridor from north to south.

It is understood that Lianyungang’s four major industries are new materials, new energy, new medicine, and high-end equipment manufacturing. Last year, the output value accounted for 46.4% of the city’s industrial output value above the scale; Jiangyin Lantu New Material Industrial Park relies on the Yangtze River’s piers and adjoining The industrial advantages of the new North District of Changzhou create a new industrial cluster of RMB 100 billion and implement the planning and positioning of “one park and three zones”. One of the "one park" is the one hundred billion level new material science and technology industrial park. It actively connects with the north area of ​​the Changzhou development area and vigorously introduces large projects of new materials and large enterprises. At present, five industrial chains have been gradually formed.

First, based on the existing EPS production line of Jiangsu Jiasheng Chemical Industry Co., Ltd. and other enterprises, the raw material styrene is connected upwards to extend the development of thermal insulation (packaging) applications; second, based on the raw material asphalt production enterprises, the development of heavy traffic asphalt is extended. - modified bitumen - waterproof material; third is based on the PTA industry, the development of PET non-fiber polyester industry; fourth is based on the epoxy resin production company Jianyu Chemical, based on the extension of electronic copper clad laminates and composite materials; The polyester and resin industry clusters were formed on the basis of Fushen, Aibo Chemical's aromatic polyester polyols and unsaturated resins.

In 2011, five key indicators such as the total number of patent applications, total patent authorizations, enterprise patent applications, corporate patent authorizations, and patent applications for inventions continued to be the first in the country, and the number of patent applications exceeded the million. Among these, the new materials area accounts for a large proportion.

“Building a new pole of economic growth in the eastern part of China is relying on resource support. It is far from enough. Now we need the driving force of science and technology and talents.” Zhao Peng, secretary of Jiangsu Yancheng Municipal Committee, has now become the province's government to enterprise. Consensus: Innovation drives the search for a new fulcrum for the development of new material industries.

The predecessor of Jiangyin Tianxiang Plasticization Belt Co., Ltd. was a leather factory in Jiangyin City. After restructuring in 2000, it began to get involved in the automotive industry. In response to the rapid development of the photovoltaic industry in recent years and its broad prospects, Tianxiang Plastics Co., Ltd. cooperated with Suntech in 2009 to develop and produce solar silica gel plates. In just two years, Tianxiang Plastics has established long-term partnerships with Qingdao Soft Control, Qinhuangdao Oriter and other companies, in addition to the continued supply of Suntech, and its silicone plate production value accounts for 60% of the total business value of the company.

Last year, the world's largest drum vulcanizer settled in Tianxiang. "The commissioning of this machine will not only increase the width of the special silica gel plates for solar laminators from the current maximum of 3.8 meters to 4.2 meters, but will also increase the daily production of silica gel plates by nearly 40%." The company is responsible for R&D work. Tan Fuyuan, the deputy general manager, told the reporter, “With this equipment, we can increase the size of our patented wide-seamless, high-tear and tear-resistant silica gel plates, and realize the localization of large-width silica gel plates. Not only will it be able to meet market demand in a timely manner, but it will also occupy a more favorable position in the international and domestic markets."

Tan Foyuan said that the company has achieved rapid development in the past two years, mainly relying on independent innovation. “Our company’s more than 40 technicians set up their own research institutes and invested more than 10 million yuan each year; we have not only cooperated with Zhejiang University, Southeast University, East China University of Science and Technology, Dalian Institute of Chemical Physics, Chinese Academy of Sciences, and Qingdao Rubber Industry Research Institute. Signed a contract to establish a cooperative relationship, and also use the State Bureau of Foreign Experts to actively introduce foreign experts to help companies solve practical problems and develop new products."

In the Lianyungang Economic and Technological Development Zone, many new material companies also regard independent innovation as their own housekeeping baby. Zhongfu Shenying Carbon Fiber Co., Ltd. has achieved the technological breakthrough of dry-jet wet-spinning T700 carbon fiber in China for the first time, and a full set of equipment is independently researched and developed; Henkel-Huawei Electronics Co., Ltd. has independently developed and produced epoxy molds for IC packaging. Plastics are globally competitive, and have also become a national "863" plan achievement industrialization project.

H Series Machine For Thin-Wall Products


1. Clamping structure/unit as well as machine body is with high rigidity & high loas capacity design, which can ensure machine is stability and durability.

2. Sutiable hydraulic sysytem design matches with high response controller, which guarantees the machine with shorter cycle time and achieve high speed/precision function requirement

3. we have adopted oil self-lubricating bushings and good quality steel rod as well as long lifespan design and manufacture of clamping pins for the machine.

4. Coaxial and high agility single cylinder fast injection structure has greatly improved the plastics melting capacity & plasticizing performance

5. The machine is suitable for the processing of thin-wall packing and long flow path products, so as to make sure the production efficiency accordingly.




AOTAI Servo Driving System

1. Show High Precision:The accurate injection positioning,pressure, speed ang pressure maintaining, to ensure the ensure the repeatability error of injection accuracy less than 0.3%to achieve precision molding.

2. Super Energy-Saving Features:Compared with standard injection machine, the energy saving rate can reach 40%-70% for the same plastic production.

3. High Efficiency:Compated with standard machine,the total efficiency can increase by 10% and dragging capacity is can increase by 18%

4. High Respomse System:The system acceleration and deceleration performance is quite agile and force &speed regulation is very sensitive. The sampling processing speed can reach 100KHZ and system quick start time can reach 0.05s.

5. Maintain Stability and Reliability:The pressure or speed is stable and switch of pressure maintaining is smooth and accurate.

6. Low Oil Temperature:Avoid high pressure unloading and low oil temperature situation during operation. Improve the operation performance,promote using efficiency and save a large quantity of coolong water.

 

J system characteristic

Design and reseatch on high energy-saving Injection Molding Machine has been regarder as our National Torch Plan and we are the earliest company who is engaged in this project. Servo motor can disctate different machine action according to product workmanship requirement. To inqut data into the controller and instruct different workload demand of every machine action quickly. The linearity of servo driving system operational process keeps good tracking with workmanship instrucion. In this case, the system pressure and flow becomes a closed loop, which achieves high machine performance & high energy-saving by 40%-70%. With this high-response system, the efficency of machine can be more than 98%.

 

High combination device

1. Imported brand controller

Imported options: mainly KEBA and B&R,Display the concept of high response & multfunction people-oriented control

2. CE standard system & series

hybrid system & machine series, which is honored with CE certificate, to improve the safety rate during machine operation

3. Overlap movement high speed system

Ejection or plasticizing when mold opening & clamping, to increase machine cycle and achieve high efficiency

4. High efficiency non-standard power/capacity expansion systm

Add driving function on standard machine power, so to increase operation cycle obviously & achieve super quality and high efficiency.

5. High speed acceleration/accumulator unit

Suitable for the production of thin-wall& fast molding products, so to meet the processing requirements of precision & high difficulty products

6. High precision injection unit pressure sensor device

Improve system pressure real time cycle during injection unit operation, so to realize the closed-loop effect of injection/holding pressure and pre-plasticizing & back pressure

7. High precision injection servo valve/closed-loop device

Applicable to processing requirements of extremely precision high end products, so to increase injection repeat accuracy efficiently

8. Single cylinder fast injection device

Appropriate for 360T(or below) machine is clamping unit to match single cylinder high injection molding, so to ensure the production of ultrathin-wall products ,and realize super quality and high efficiency.

9. Optimum function combination of clamping & injection

Suitable for the pertinent special products by nonstandard and optimum customized combination of clamping unit & injection unit machine, so to reach most suitable application of optimum mass production.

 

H Series Machine For Thin-wall Products

H Series Machine For Thin-Wall Products,Chair Making Machines,Cup Making Machines,Big Plastic Moulding Machine

NINGBO BEILUN ALLWAY MACHINERY CO., LTD. , http://www.aotai-machinery.com