Xichai Intelligent Manufacturing Project unveiled at China Industrial Fair

Recently, China International Industrial Fair was held in Shanghai National Convention and Exhibition Center. Xichai, as a domestic intelligent manufacturing demonstration enterprise, is the only engine exhibiting company specially invited by the Ministry of Industry and Information Technology. This time, Xichai not only demonstrated a pilot demonstration project for the intelligent manufacture of heavy-duty vehicle engines, but also displayed three engine representatives for heavy-duty vehicle engine production bases, namely Xichai CA6DM2-42E5, CA6DM3-50E5, and CA6DL3-35E6 engines. A highlight of the show.
Xichai Intelligent Manufacturing Project Shines at China Industry Fair Xichai Intelligent Manufacturing Project Shines at China Industry Fair

China International Industrial Fair is an important window that focuses on presenting the latest technologies and products in the field of equipment manufacturing and information technology in the world. It is also an important window for China’s industrial sector and a platform for economic and trade exchanges and cooperation. The Xichai heavy-duty vehicle engine intelligent manufacturing pilot demonstration project centered on the goal of building a Xixi Caisha Huishan heavy-duty vehicle engine production base as a “discrete intelligent manufacturing plant”. It used a large number of automated intelligent equipment in the construction of a heavy-duty diesel engine Huishan plant to integrate automation, Flexibility, integration, and intelligence integrated to improve production efficiency, improve quality assurance capabilities, and reduce manufacturing costs. Fully utilize modern IoT technologies to automate the collection of manufacturing data, equipment monitoring, and quality analysis. Big data analysis technology is used to implement manufacturing systems. The continuous improvement of the information system and the construction of an intelligent management system characterized by smart dispatch, intelligent logistics, and intelligent logistical support have led to the development of full lifecycle data management for product development, manufacturing, and sales services. At the same time, the project applied green manufacturing technologies such as engine cold test technology, trace lubrication process technology, and ground source heat pump technology to effectively reduce energy consumption and realize green production.

The project has realized the digitized and intelligent production of heavy-duty vehicle engines. It has created a number of domestic firsts in terms of production line design, advanced technology applications, and has demonstrated and promoted significance in the industry. Up to now, the project has successfully authorized eight invention patents, 21 utility model patents and one software copyright, especially in the first three quarters of 2016, the production of the Aowei 11-liter engine produced by the base was the first in the industry, and the domestic market share reached More than 50%.

Xichai implements the intelligent manufacturing project of heavy-duty vehicle engines. The production base integrates advanced technology, first-rate equipment, energy conservation and environmental protection, and management science. Compared with the traditional engine production line, labor productivity is increased by 50%; energy utilization rate is increased by 30%; The operating cost is reduced by 20%; the overall machine rework rate is reduced by 15%; the product development cycle is shortened by 25%, reaching the world's advanced level.

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