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MQL is a green manufacturing technology in which high-speed mist particles are sprayed to the cutting point during the cutting process, which increases the permeability of the lubricant, improves the lubricating effect, and improves the surface quality; the amount of lubricating oil is between 5-50 ml/h. (The number of nozzles set according to need is the main factor determining the consumption), which is one ten thousandth of the cutting fluid. The advantages are: reducing the cost of lubricant, drying the workpiece without cleaning process, eliminating the need for waste liquid treatment, improving the processing environment, etc.
The economic benefits of trace lubrication:
1.
Eliminating the need for cutting fluids provides significant savings, including cutting fluid procurement, storage, transportation and disposal costs
2. Tool life can be expected to be extended after process optimization
3.
Subsequent cleaning/cleaning of workpieces can be eliminated, resulting in savings
4. Dry iron scrap can be recycled as recyclables.
The environmental benefits of micro-lubrication:
â—
The processing environment is greatly improved, and the inhalable particles in the workshop meet the standards, and the operators have no occupational disease risk. â— Elimination of cutting fluid (oil) emissions â— Energy consumption is reduced and the average energy consumption is 7kw/machine tool (Comparison with traditional cutting fluid processing)
Benefit from many aspects of micro-lubrication technology
The micro-lubrication technology incorporates a small amount of environmentally friendly, harmless lubricant mist particles in the compressed air to replace the cooling and lubrication of cutting fluids during metal cutting: