The FAW Liberation Wuxi Diesel Engine Factory, which is based on the industry’s mission to serve the country, has always taken the creation of national brand high-end power as the value of the company. "To realize this value, we must be able to guarantee the high quality of resources of the vast number of suppliers." On July 21, Xu Haigen, deputy director of Xichai, said during a discussion with supplier representatives. In January 2009, after the mass production of the Xichai Olympian 11-liter engine, which covered 350 horsepower and 420 horsepower, it quickly became the key promotion product of FAW's liberation this year. So, how does Xichai provide a solid guarantee for high-end power equipment for national brands? Strengthen Quality Improvement and Realize Quality Success Xican first strengthened the quality control of parts and components. Signed a letter of commitment with the relevant supplier and asked the supplier to insist on the principle of “five no-missingâ€, that is, “The reason is not checked, the measures are not clear, and the measures are not clear. If the correction is not implemented, the effect is not achieved. Let's go and deal with not being serious." The company also formulated corresponding control measures for direct delivery parts, casting and forging parts, and assembly parts; strengthened quality supervision, implemented supervision and spot checks on direct delivery parts and new parts and components, conducted on-site inspections of suppliers, and strengthened quality rectification, monthly organizational failure rankings. The top 10 suppliers held a meeting to discuss the rectification of quality problems; to strengthen the evaluation efforts, and issue blue card warnings and handling notifications to the suppliers that experienced zero-kilometer failures. At the same time, it also strengthened the control of the overall assembly quality. Through the statistical analysis of quality indicators such as rework rate and cleanliness, and targeted implementation of control methods, such as the use of oil seal line diesel engine appearance image detection system, the fixed bolts and hinge bolts at the leakage points of the diesel engine joints are fully implemented with constant torque. Measures such as control have effectively reduced the problems caused by many varieties of variants; by strengthening the current quality control of production, daily review meetings are held every day, and regular meetings are held every week to solve the problem of production quality quickly. Solve difficult diseases by taking the form of quality research. The factory leaders personally led the team and served as team leader to implement the key measures. In particular, zero-kilometer failures will be tackled and regular meetings will be held on a weekly basis to inform the progress of the investigation and analyze the causes of the problems. Implement technological transformation to increase production capacity After breaking through the platform of 200,000 units, Xichai made a strategic plan for future development, and put forward the production, sales, and marketing goals of the three stages of 2010, 2015, and 2020. In response to the 11-liter aircraft, Xichai completed a 5,000-unit technical transformation project in 2008. This year, it started a larger-scale technological transformation project, introduced a full-scale GROB equipment from Germany, and established the world's advanced level with automatic loading and unloading. Flexible production line. In order to ensure that the production capacity of 11L purchases can be kept in step with Xichai, many suppliers actively perform verification and evaluation of production capacity in accordance with the principle of “grasping, grasping, grasping, adapting, and improving monthly production capacityâ€. The capacity lags in tightly integrating demand, optimizing bottlenecks, optimizing resource allocation, actively organizing resource supply, and increasing investment in technological transformation. It indicates that it is necessary to continuously increase production capacity and continuously increase the production guarantee capacity of 11-litre purchases. For Xichai to achieve "a market without losing the machine." With multiple measures, the batch qualification rate of parts and components of Xichai was significantly increased year-on-year, and the quality was steadily controlled. Recently, in the quality process audit of FAW Group Corporation, Xichai scored the top score in comprehensive scores, providing a solid foundation for creating high-end dynamics for national brands. Water Ionizer,Ionizer Machine,Alkaline Machine,Alkaline Ionizer Suzhou Puretal Electric Co.,Ltd , https://www.puretal.com